Coleman F5BMS-C Manuel de service

PARSUN OUTBOARD ENGINE SERVICE MANUAL F4BM (F5BM) SUZHOU PARSUN POWER MACHINE CO

1. Use special tools when disassembling and assembling. 2. Clean dirt before disassembling the parts. 3. Oil the contact surfaces of moving parts b

11. Oil level plug 3. CHECK STEERING SYSTEM Check if steering is stable. Check if steering friction is adjusted correctly. Turn clamp

over the cooling water passage by fresh water. 9. After breaking-in running, inspect idling speed. ① Preheating engine for 5 minutes. ② Usin

Barrel bearing with guard board installer tool Lower casing bracket and barrel bearing without guard board installer tool

EXPLOSIVE DRAWING AND SYMBOL EXPLOSIVE DRAWING 1415L1277GG1277LM6x45 mm1st 3Nm2nd 8NmM6x25 mm1st 3Nm2nd 8Nm①②③④12345678910六角头螺栓M6×45泵壳固定板水泵座定位销水泵壳泵

SPECIFICATIONS OUTBOARD ENGINE SPECIFICATIONS Item Description Item Description Overall length 717mm Starting enrichment Choke valve Overall width 3

MAINTENANCE INFORMATION Power Unit Item Description Item Description Intake 0.10±0.02mm Cylinder Head Warp limit 0.1mm Val ve clearance (cold) Exh

Cont’d Item Description Item Description Intake 26.736~26.836mmValve opening temperature 58~62ºC Height Exhaust 26.532~26.623mmFull-open temperatu

Cont’d Part to be tightened Part name Thread size Quantity Torque Connecting rod Bolt M7 2 12 Nm Power unit Oil splash gear unit Bolt M6 1

PERIODIC SERVICE MAINTENANCE TIME TABLE Initial maintenace General maintenance period Items Contents 10 hours （1 month） 50 hours （3 months）100 ho

NOTICE This manual includes service instructions for F4, F5, and has been prepared by Parsun Power primarily for use by the dealers when performing

2. CHECK FUEL COCK AND FUEL JOINT Check if fuel cock and fuel joint are cracked, damaged or leaking. Replace if necessary. 3

21341. Oil level plug 2. Oil rule 3. High position mark 4. Low position mark b) If above the upper mark, drain the engine oil; if

2. Remove cylinder head cover 3. Use feeler gauge to measure the clearance between rocker arm and valve rod top: if out of specification, adjust.

1.throttle cable stop screw 1 Idling speed Check idling speed, and adjust it if necessary. 1. Preheat engine for 5 minutes. 2. Attach the tachome

LOWER UNIT Gear oil Check gear oil level: Remove the oil level plug. If the gear oil overflows at the oil level checking hole, the oil volume added

Lower unit leakage check Connecting the leakage tester to the oil level checking hole to check the lower unit leakage. If the pressure drops (pres

1 Cooling water passage inlet 2. Place the outboard engine in the water and ensure the water level is above the anti-vortex plate, then

EXPLOSIVE DRAWING 2211111111起动绳导向器卡瓣卡瓣弹簧起动绳导管起动手柄盖起动手柄起动减震块起动器外壳起动器组件10987654321起动绳GM6x20 mm8NmM6x35 mm8NmGGG6.5NmF4-04130011F4-04130102F4-04130101MEA

11121314151617181920GGGM6x35 mm8NmM6x20 mm8NmG6.5NmDESCRIPTION REMARKS1311111111起动压板螺钉起动压板起动压板夹簧起动轮涡形弹簧起动轮减磨片起动器外壳衬管制动器扭簧制动器平垫圈 6F4-04130008BOLT,START

212223246.5NmGGGM6x35 mm8NmM6x20 mm8NmGREMARKSDESCRIPTIONPART NO.2111BOLT,HEXAGON六角头螺栓M6x35制动器钢索组件钢索固定架六角头螺栓M6x20F4-02000013F4-04000005BOLT,HEXAGON

INDEX GENERAL INFORMATION··········································1 IDENTIFICATION·············································1 PROPEL

DISASSEMBLING 1. Open the top cowling 2. Screw loosely the adjusting nut of the dent tightwire. 1 1. Adjusting nut 3. Remove the

6. Insert the start rope in the notch of the sheave drum and turn the sheave drum several rounds in counter clockwise direction. 7. Pull the starter

ASSEMBLING Reverse the steps of disassembling. INSTALLATION 1. Put starter onto the power unit. 2. Screw the hexagon bolt, and tighten it accordin

IGNITION SYSTEM NOTICE When checking and repairing the ignition system, keep your hand, clothes, hair or personal belongings away from the rotating fl

WIRING DIAGRAM 5WBW ○1 Flywheel ○2 Ignition coil ○3 Engine stop switch ○4 Grounding ○5 Spark plug Wire beam color: W White

SPARK PLUG CAP 1. Remove the spark plug. Check if the spark plug cap is broken. Replace if necessary. 2. Measure the resistance. If it’s out

FUEL SYSTEM NOTICE Gasoline is inflammable and highly volatile liquid. Its leakage can cause fire and explosion. Don’t start the engine before all

REMARKSPART NO.DESCRIPTION 31

2218231818302928272624182524181818182019151413121110987421181817165654321M6x30 mm8NmREMARKSPART NO.DESCRIPTION阀片螺钉M3×5F4-04090011SEAT ,FUEL PUMPROLLER

1234565161718182147891011121314151920181818182425182426272829301818231822M6x30 mm8Nm柱塞弹簧F4-04090007F4-04090006F4-04090000F4-04090009GB/T93-1987GB/T97

RECOIL STARTER·················································20 NOTICE···················································20 EXPLOSIV

1234565161718182147891011121314151920181818182425182426272829301818231822M6x30 mm8Nm燃油管CF4-05000010FUEL FILTER ASSYPIPE FUEL "A"OIL SWITCHPI

141321121110987655432M6x90 mm8NmM6x25 mm8NmDESCRIPTIONPART NO.REMARKSF4-04000025F4-04110000F4-04000035F4-04110006F4-05000400F4-04000031-1F4-04000024JA

141321121110987655432M6x25 mm8NmM6x90 mm8NmDESCRIPTIONPART NO.REMARKS1F4-04000025GB/T97.1-85F4-04000025进气弯管密封垫F4-04000022进气岐管化油器211MANIFOLD ,INTAKEHEX

5. Inspect the fuel tank and fuel tank cover for crack, leakage or damage. Replace if necessary. 6. Inspect the tank strainer for dirt or clog.

3. Inspect the fuel joint for crack or damage. 4. Connect the fuel joint exit with a vacuum pressure gauge. 5. Check whether the negative press

INTAKE SYSTEM REMOVAL AND INSPECTION １. Loose throttle cable stop screw, and remove throttle cable. 1 1. Throttle cable stop screw ２. Re

POWER UNIT NOTICE To prevent the engine from accidental starting, you should adopt adequate safeguard measures to cut off the ignition system. For ex

M6x20 mm8Nm25Nm1st 15Nm2nd 30NmM6x45 mm1st 8Nm2nd 12Nm156671213158101193254116151819141720212223DESCRIPTIONPART NO.REMARKS节温器盖水咀组件六角头螺栓M8×14六角头螺栓M6×2

M6x20 mm8Nm25Nm1st 15Nm2nd 30NmM6x45 mm1st 8Nm2nd 12Nm156671213158101193254116151819141720212223REMARKSPART NO.DESCRIPTION1十字槽盘头螺钉M5×25节温器盖阳极11节温器盖密封垫

12118 710 10 1166133254149245711121314OOL12771277LOOO10NmPART NO.REMARKS2112221112PS2700.03.02LIFTER,VALVEDESCRIPTION气门挺柱气门推杆导向板摇臂螺杆气门摇臂摇臂球座进气门排气门气门弹簧

Valve seat cutting·····································52 Thermostat··········································53

OOOL12771277LOO141312117542914452313661110 10 78 111210NmREMARKSPART NO.DESCRIPTION气门油封气门弹簧气门弹簧座气门锁片2222F4-04080008PS2700.04.03F4-04080010F4-04080011S

2826252423272221201912194321156181751621413111098712345678910M6x12mm8NmOO1277LM8x20mm18NmM8x50mm1st10Nm2nd 22NmOOODESCRIPTIONPART NO.REMARKS曲轴箱体气嘴F4-0

OOM8x50mm1st10Nm2nd 22NmM8x20mm18NmL1277OOM6x12mm8Nm78910111314216517186151234191219202122272324252628OREMARKSPART NO.DESCRIPTIONF4-04050001F4-0400000

2122232425262728OOM8x50mm1st10Nm2nd 22NmM8x20mm18NmL1277OOM6x12mm8Nm78910111314216517186151234191219202122272324252628ODESCRIPTIONPART NO.REMARKS凸轮减压组

785432191064M7x35mm12NmOOPIN ,PISTONBOLT,ROD CLEVELWASHER , PLATECOMBINED OIL RINGCRANK ASSYROD ,CONNECTINGPISTONCIRCLIPPISTON RING 2PISTON RING 1F4-0

SPECIAL TOOLS Piston slider Bearing puller Valve spring compressor Housing bearing installer Oi

CYLINDER COVER Disassembling 1. Remove the bolts of cylinder head cover. 2. Remove the bolts of the cylinder cover according to the reverse numberi

4. Measure the valve stem runout. If exceeding the limit, replace the valve. Valve stem runout limit: 0.03mm 5. Measure the inner diameter

The valve seat width: 0.6～0.8mm The maximum valve seat width: 1.1mm Valve seat cutting 1. Use 45o cutter to adjust the valve seat width.

Do not overlap the valve. Turn the lapping tool evenly with a downward force of 40~50N. Do not contaminate push rod and valve pipe with lapping comp

Disassembling and inspection······························75 LOWER UNIT····················································76 W

3. Inspect breather return pipe. If cracked/leaked/damaged, replace. Piston Measure piston outside diameter at the specified measuring point.

If weight is unsmoothly moving, replace. 2. Measure camshaft lobe diameter○a and height ○b. If out of specification, replace it. ○a Intake cams

NOTE: Don’t remove bearing unless you replace it. Oil seal housing 1. Inspect oil seal housing for crack/damage. Replace if necessary. 2. I

NOTE: Apply motor oil to the piston and piston ring side when installing. Oil seal housing installation. 1. Install oil seals 10.8x21x7 (2 piec

Crankcase cover installation 1. Install oil seal housing. 2. Install oil splasher gear assembly. 3. Install crankcase cover, and tighten t

5Nm5NmDESCRIPTIONPART NO.REMARKSF4-06000000GB/T8.8-2000F4-06000005F15-08000004F4-06000003GB/T845-85F4-06000002F4-06000001GB/T818-2000 59

5Nm5NmREMARKSPART NO.DESCRIPTIONF4-06000006F4-06000004 60

Disassembling and inspection 1. Remove airproof rubber bar. 2. Remove top cowling muffling cover bolt and rubber underlay. 3. Remove top cowling

REMARKSPART NO.DESCRIPTIONF4-05000001F15-05000036F15-05000023F15-05000022F15-05030000GB/T5783-86GB/T818-2000F4-05000016GB/T818-2000F4-05000012 62

F4-05000013-2GB/T6170-86GB/T5783-2000GB/T97.1-85GB/T5783-2000DESCRIPTIONPART NO.REMARKS Disassembling and inspection 1. Remove rubber cover B. 2.

GENERAL INFORMATION IDENTIFECATION The outboard motor serial number is marked on the label. The label can be found on the bracket left assembly or

4. Remove top cowling clamp lever bush A and clamp lever bush B. 5. Remove wave washer. 6. Inspect if bottom cowling is cracked or damaged. R

19201817111213141516L1243GGGG1243LM8x25mm18NmREMARKSPART NO.DESCRIPTION压缩弹簧衬套标牌铆钉2x5油门标志牌小垫圈10F4-01090200F4-01090006F4-01090007F4-01090302F4-01090301F

21M8x25mm18NmL1243GGGG1243LDESCRIPTIONPART NO.REMARKS1FRICTIONF4-01090003操舵手柄握把摩擦块F4-01090400F4-01090401STAYSCREW,PAN HEADLEVER,THROTLLEGB/T818-85F4-0

4． Remove cotter pin and friction adjusting bolt. 5． Remove steering handle. 6． Remove throttle cable. 7． Remove throttle lever stay and throt

BRACKET Explosive drawing GGGGM6x35mm1st 3Nm2nd 8NmM6x10mm1st 3Nm2nd 8Nm13Nm111211非金属嵌件六角锁紧螺母M8六角螺母M6旋转支架座平垫圈6双孔固定板10987641111水上装置锁紧圈组件上减震圈角度调整杆组件锥形

2019181716151413121113NmM6x10mm1st 3Nm2nd 8NmM6x35mm1st 3Nm2nd 8NmGGGGDESCRIPTIONPART NO.REMARKS221111211六角头螺栓M6×20锁紧钩扭簧（右）锁紧钩扭簧（左）支撑架固定盖支撑架尼龙衬套角度定位

13NmM6x10mm1st 3Nm2nd 8NmM6x35mm1st 3Nm2nd 8NmGGGG21222324252627282930六角头螺栓M6×12起翘锁紧钩组件螺栓垫管下减震圈艉板夹紧手柄铆钉12112艉板夹紧手柄艉板夹紧螺杆艉板夹紧圆盘六角螺栓M6×120六角螺栓M8×13511

13NmM6x10mm1st 3Nm2nd 8NmM6x35mm1st 3Nm2nd 8NmGGGGF4-01010001GB/T96-1985BIG WASHERF4-01060001GB/T875-86F4-01060002CLAMP HANDLERIVETLOCKED SCREW F4-0

4. Remove clamp bracket 5. .Remove swivel bracket. 6. Remove bracket fixed cover, and the tilt lock bracket. 7. Inspect the the swivel bracket and

UPPER UNIT Explosive drawing 910876543212111111211变档拨叉组件"O"形密封圈P9水上装置壳体铜套十字半沉头螺钉M5x20变档弹簧钢珠8六角螺栓M5x25开口销1.6x12平垫圈5变档手柄M6x20mm10NmM6x25mm4.5N

parts. The procedure is as follows: 1. Remove the top cowling. 2. Remove the start-in-gear protection device cable, and remove the chock lever cable

20191817六角头螺栓M6x20变档连杆连接器B变档连杆连接器A大垫圈变档连杆变档连杆支架111111111213141516空心定位销平垫圈6六角头螺栓M6×35直通式压注油杯M6Type S：2GM6x25mm4.5NmM6x20mm10NmDESCRIPTIONPART NO.REMARK

进水管工形橡胶圈262524232221111211272829水上装置壳体变档轴密封圈水上装置橡胶堵头孔用弹性挡圈22驱动轴橡胶衬套驱动轴衬套接长体M6x20mm10NmM6x25mm4.5NmGRUBBER BUSHINGEXTENSIONCIRCLIPCASING ,UPPERGASKET ,

4. Check upper casing and extension for crack or wear. Replace if necessary. 5. Check gear shift handle and change shaft for crack or wea

Explosive drawing 14151277LM6x25 mm1st 3Nm2nd 8NmGGM6x45 mm1st 3Nm2nd 8NmPART NO.DESCRIPTION REMARKS12345678910六角头螺栓M6×45泵壳固定板水泵座定位销水泵壳泵壳密封垫水泵内壳水泵叶轮外档

1277LM6x25 mm1st 3Nm2nd 8NmGGM6x45 mm1st 3Nm2nd 8Nm151六角头螺栓M6×25水泵座密封垫水泵座平垫圈614131211BASE ,WATER PUMPGB/T97.1-85F4-03000012F4-03000011HEXAGON BOLTWASH

5. Check water pump housing and out plate for crack, crank or damage. Replace if necessary. 6. Check inner water pump cover and impeller for c

1277LM61st 3Nm2nd 8NmGL1277M6x16mm1st 3Nm2nd 8NmG1277LM6x16mm8NmG11121314151617181935343332313029143618272122262524202122282334512678910REMARKSPART NO

109876215432328222120242526222127183614293031323334355121122122水下装置壳体盖O形圈六角头螺栓M6×18油封13×22×7深沟球轴承6004C2油封 10.8×21×7不带档边筒形轴承水下装置壳体盖倒档齿轮组件倒档齿轮垫圈平垫圈62019

21222324252627282930注油孔螺塞注油孔螺塞垫圈水下装置壳体开口档圈6主动齿轮主动齿轮垫圈331111带档边筒形轴承变档柱塞正档齿轮组件离合器块11111277LM61st 3Nm2nd 8NmGL1277M6x16mm1st 3Nm2nd 8NmG1277LM6x16mm8NmG1

1277LM61st 3Nm2nd 8NmGL1277M6x16mm1st 3Nm2nd 8NmG1277LM6x16mm8NmG11121314151617181935343332313029143618272122262524202122282334512678910REMARKSPART NO

7. Give a strong pull to start the engine. Repeat if necessary. SAFETY WHILE WORKING To prevent the danger or accidents when performing maintena

4. Remove the reverse gear assy, drive shaft, positive gear assy, and shift pluger. 5. Remove shift rod cam assy and drive shaft. 6. Remove barre

Note: Please use special tool to install oil seal and bearing. Pay attention to the oil seal installation direction and installation depth. Mak

COMMON TROUBLES AND SOLUTIONS Trouble type Possible reason Recovery action Starter components are faulty Repair or replace Starter will not op

Cont’d Trouble type Possible reason Recovery action Propeller is damaged Repair or replace propeller Trim angle is incorrect Adjust trim angle to